Reforming catalysts
Reforming is a key process in the formation of syngas for methanol. The reformer is often the largest piece of equipment on methanol plants, so the choice of the correct catalyst is key for optimising plant performance and operation.
The correct catalyst has a significant effect on the reformer life and a direct impact on plant rate. The catalyst influences tube life, methane slip and the formation of carbon, all of which can have a detrimental impact on plant performance.
Selecting the right catalyst for your application is essential for reliable and optimum steam reformer performance. Johnson Matthey will make recommendations on the optimum split of catalysts to be loaded in the reformer tubes based on your feedstock and plant operating conditions.
Reforming catalyst solutions
Pre-reforming
Our CRG series of catalysts are supplied pre-reduced and stabilised, to ensure optimal catalyst activity resulting in faster start-up, and a reduction in pressure drop, increasing throughput or reducing energy consumption
Primary reforming
Johnson Matthey manufactures a range of catalysts (KATALCO™ 23-series, 57-series and 25-series) for use in steam reformers suitable for a variety of feedstocks, including coal, natural gas, off-gas, and liquefied petroleum gas (LPG). Catalysts are manufactured in a range of sizes, allowing for optimum reformer loadings, tailored to each individual plant.
Secondary reforming
Secondary or autothermal reforming (ATR) have the most arduous mechanical and physical requirements in the plant. Our KATALCO™ QUADRALOBE secondary reformer catalysts provide high activity and long-term stability to maximise efficiency and reduce operating costs.
