Superior Methanol Synthesis Catalyst | KATALCO 51-102
Our latest generation catalyst, KATALCOTM 51-102 is a step change in methanol synthesis catalysts offering unparalleled activity, selectivity, and stability. KATALCO 51-102 is a proven performer.
Unrivalled catalyst stability and performance
The unique promoters in KATALCO 51-102 provide exceptional resistance to thermal sintering, a common cause of catalyst deactivation and die-off. This improves methanol productivity and extends the life of the catalyst, enabling methanol producers to maintain optimal performance and produce more methanol for longer.
KATALCO 51-102’s enhanced stability allows methanol plants to operate at lower temperatures for longer, which will reduce the formation of by-products throughout the catalyst's lifetime. It's ideal for low-circulation synthesis loops. The stability of KATALCO 51-102 helps maintain high natural gas efficiency, which is key for methanol production, even under high steam pressure conditions.
Significant value generation for customers
The improved performance of KATALCO 51-102 could deliver the following for a typical 300MTPD plant
- An additional 2.5% methanol make over 4 years, worth $9 million extra (assuming $100/mt margin).
- An extra year on the change-out cycle would be worth a further $0.8 million per year.
- A more stressed or revamped plant could generate even more value.
The benefits that can be achieved by any individual operator, however, will depend on the specific circumstances on their plant. JM's methanol team will be delighted to discuss and evaluate benefits on a case-by-case basis.
Proven success in global methanol production
By combining KATALCO 51-102 with Johnson Matthey’s flowsheets, you can achieve optimal loop efficiency, unlocking the full value potential of your methanol plant. This combination ensures higher methanol yields and extended catalyst life for maximum operational gains.
Our methanol synthesis catalysts have been installed in some of the world’s largest methanol plants to date. They consistently deliver high performance, reliability, and stability, helping methanol producers improve plant efficiency and methanol output. The superior performance of KATALCO 51-102 synthesis catalyst has been proven in a range of converter and flowsheet designs. The enhanced stability has already enabled increased methanol production for our customers around the world.
Simply put, KATALCO 51-102 enables producers to achieve higher methanol yields with less feedstock, longer catalyst life, and superior selectivity towards methanol formation. It minimises by-product formation, delivering a more sustainable and profitable solution for methanol production.
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With a range of solutions available, our team will help you select the right technology for your journey.
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