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Addition systems

JM's addition systems have been in widespread use on the FCC process since the mid 1980’s, and today there are over 300 units installed in refineries throughout the world.

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iUFC process

FORMOX™ plants are available for integrated direct production of UFC (urea formaldehyde concentrate).

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CATACEL SSR catalyst

Johnson Matthey’s CATACEL SSR tailored catalyst technology is a proven high performance, direct replacement catalytic solution for producing hydrogen from natural gas through the steam reforming process.

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Aldolization technology

Aldolization is a key part of the oxo alcohols process where two aldehydes combine to produce a larger aldehyde which is then converted to an alcohol by hydrogenation.

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Methanol synthesis catalysts

Methanol synthesis is the formation of methanol from carbon oxides and hydrogen. It is catalysed by copper-zinc catalysts. KATALCO 51-series methanol synthesis catalysts are key to the methanol technologies offered by Johnson Matthey.

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COS removal

The removal of COS is carried out by a two stage process which involves the hydrolysis of the COS and the subsequent absorption of the H2S which is produced by this reaction.

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Environmental catalysts

Environmental concerns about industrial emissions to air and water have been continually growing. In response, Johnson Matthey has targeted key issues by applying our expertise in catalysts and catalytic technology.

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Biorenewable catalysts

Following recent environmental legislation and an increasing awareness on the part of product manufacturers for sustainable products, the need to replace non-renewable fossil raw materials is more apparent than ever.

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Sulphur removal absorbents

Johnson Matthey’s range of PURASPEC fixed bed absorbents is proven in numerous markets as a simple and effective means of achieving sulphur removal from natural gas.

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Pre-reforming catalysts

Johnson Matthey has a long legacy in pre-reforming catalysts dating back to the 1960s and offers the CRG series of catalysts.

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Formaldehyde plant range

The latest FORMOX™ plant design is a step further in the evolution of our plant technology.

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Steam reforming catalysts

Steam reforming is the reaction of methane (and other higher hydrocarbons) with steam in the presence of a catalyst to form carbon oxides and hydrogen. Read more on our pre reforming catalysts, primary reforming catalysts and secondary/ATR reforming catalysts.

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Choline chloride process

Our DAVY™ choline chloride technology includes a continuous single-stream process in which ethylene oxide, hydrochloric acid, trimethylamine (TMA) are reacted under moderate conditions to produce choline chloride.

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Getters absorbents

PROTELEC getter materials are used to ensure a hermetic (sealed) environment is available within electronics packages such as source lasers, gyroscopes, microwaves and medical packaging, to prevent premature device failure.

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CO oxidation FCC additives

Combustion promoters are required to ensure smooth regenerator operation, control of afterburning and reduction of CO emissions.

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Turbocharger and steam utilisation process

In most high power cost situations, a turbocharger is the preferred design with short payback on the extra investment.

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Hydrogenation technology

Hydrogenation is a key part of the oxo alcohols process for the production of oxo alcohols, where aldehyde produced by hydroformylation or aldolisation is hydrogenated to produce oxo alcohols.

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Methanol process

Johnson Matthey is one of the world’s leading methanol technology and catalyst providers, with over half of the world’s licensed methanol plants based on our DAVY™ technology.

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Bottoms upgrading FCC additive

Information on bottoms upgrading FCC additive.

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Primary-reforming catalysts

Making the right choice for a primary reforming catalyst is extremely important as it has a significant effect on the reformer performance, impacting on plant rate, tube life and methane slip.

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Hydroformylation catalyst

Johnson Matthey offers a complete range of rhodium compound catalysts for the hydroformylation reaction, including rhodium chloride, rhodium acetate or the original Wilkinson catalyst RhCl(PPh3)3.

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Hydroprocessing catalysts

Johnson Matthey offers a range of high quality hydroprocessing catalysts to the global refinery market through its HYTREAT™ product range.

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Dimethyl formamide (DMF) process

Dimethyl formamide (DMF) is produced by reacting dimethylamine with carbon monoxide in the presence of a catalyst at low temperature and pressure in a specialised reactor. Johnson Matthey license the DAVY™ DMF process, which is well-proven commercially.

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ZSM additives

When propylene demand is high, Johnson Matthey’s ZSM-5 based additives are highly selective for cracking low octane gasoline range molecules to C3 and C4 olefins with no increase in coke or C2 and lighter gases.

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Solvent purification

For more than 20 years, many customers worldwide have successfully used HTC™ in solvents, fuels, white oils, waxes and other similar applications for de-aromatisation, desulphurisation and removal of undesirable and/or toxic aromatic and olefinic species from solvent streams using hydrogenation.

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Water gas shift catalysts

The water gas shift reaction converts carbon monoxide and water to carbon dioxide and hydrogen.

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Fluorination catalysts

Johnson Matthey's fluorination catalysts are based on chromia for the vapour phase fluorination of alkenes and halocarbons with HF for the production of a wide range of fluorochemicals.

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Olefin purification catalysts

We can provide a full range of products to ensure an economic purification solution.

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Amination catalysts

Our amination catalysts are used for a variety of speciality amines production and downstream of our oxo-alcohol catalysts.

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Low temperature shift catalysts

The latest products in our low temperature shift range combine high activity and poisons resistance with excellent selectivity to give low methanol by-product formation.

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High temperature shift catalysts

Read about our high temperature shift catalysts. Our latest high activity products are the result of extensive catalyst development in high temperature duties.

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Sour shift catalysts

Johnson Matthey is the world's leading supplier of sour shift catalysts with the KATALCO K8-11 series of products.

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Other shift catalysts

Medium temperature shift (MTS) and isothermal shift (ITS) catalysts are becoming more common in use.

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Dimethyl ether process

DME is an alternative automotive fuel solution and can be used as fuel in diesel engines, gasoline and gas turbines. Johnson Matthey offers the DAVY™ DME process, which uses methanol feed, as an extension to our methanol flowsheet.

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Monoethylene glycol (MEG) process

Our new process using proprietary catalyst developed by Johnson Matthey and East­man enables the production of MEG from methanol via formaldehyde. This offers a unique and exciting opportunity for methanol and/or formaldehyde pro­ducers who are interested in diversifying their product slate.

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New processes

Expansion of our DAVY™ process portfolio is a key element of our business strategy, and this is accomplished by a combination of in-house developments, acquisition and collaborative programmes.

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De-aromatisation catalysts

Depending on feedstock, operating conditions and desired end product specification, our experienced technical specialists will advise you on the most appropriate HTC type - or a combination thereof.

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Arsine removal absorbents

The PURASPEC product range contains a specially designed absorbent which is selective for the removal of arsine from natural gas streams. PURASPEC material is proven in the field for the last 15 years for arsine removal from natural gas streams.

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Biodiesel process

Johnson Matthey’s DAVY™ biodiesel process offers a solution to this problem. Our flowsheet can employ inexpensive low-quality non-edible feeds, in addition to virgin and higher-quality oils.

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Dehydrogenation catalysts

Johnson Matthey offers a variety of different dehydrogenation catalysts for different markets, including the manufacture of caprolactam and olefins.

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VOC catalysts

The catalyst used in our Emission Control System is based on platinum (Pt). This catalyst reduces the amount of volatile organic compounds (VOCs) in the exhaust gas by 99.8%, i.e. to levels well below the legal limits.

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Hydrochlorination technology

Hydrochlorination involves adding hydrogen chloride across the multiple bond of an unsaturated hydrocarbon. Johnson Matthey's DAVY™ hydrochlorination technology focuses on alkyne (triple-bonded) reactants.

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Methanation technology

Our methanation technology, utilising our CRG catalysts , performs the key chemical transformation of syngas into SNG, and ensures the final product is of a suitable quality for injection into gas distribution networks.

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Hydrogenation catalysts

Johnson Matthey offers a range of hydrogenation catalysts through its HTC™, PRICAT™ and SPONGE METAL™ catalyst brands.

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Fischer-Tropsch

Johnson Matthey manufactures and offers a cobalt based Fischer-Tropsch catalyst. Our extensive experience in catalysts and catalyst manufacture makes Johnson Matthey the ideal partner to manufacture your proprietary Fischer-Tropsch and other catalysts.

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Ammonia synthesis catalysts

Johnson Matthey supplies both un-reduced and pre-reduced ammonia synthesis catalysts, based on more than 80 years' operating experience with ICI.

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Hydroformylation technology

Hydroformylation is the process by which an olefin (alkene) reacts with syngas (CO and H2) to form an aldehyde. Also commonly known as the “Oxo” process, hydroformylation is the first step in the production of oxo alcohols with the intermediate aldehyde converted to an alcohol by hydrogenation.

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Acetylene conversion catalysts

We offer catalysts for selective hydrogenation, for both ethylene plant configurations: front-end and tail-end.

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MAPD conversion catalysts

The removal of MAPD from crude propylene produces polymer grade propylene. We offer catalysts for MAPD converters configured as vapour phase or liquid phase reactors, to suit the plant's needs.

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Total saturation catalysts

We offer a range of palladium and nickel based catalysts for total saturation duties.

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Pyrolysis gasoline catalysts

We produce a number of pyrolysis gasoline products used in the production of aromatics and high octane gasoline components, including HTC™ NI 200, HTC NI 400, PRICAT™ PD 309/6 and PRICAT PD 469.

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Reforming technologies (ATR, GHR, SMR)

Johnson Matthey's DAVY™ reforming technologies transform natural gas into synthesis gas (syngas, predominantly CO, CO2 and H2) . Syngas is a feedstock for the DAVY gas to liquids (GTL) and methanol processes.

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Sulphur oxide reduction FCC additives

Johnson Matthey’s SUPER SOXGETTER and LO-SOX PB families of SOx reduction additives have been developed to decrease the cost of removing SOx from the FCC flue gas in full burn, partial burn and two-stage regenerators.

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Vinyl chloride monomer (VCM) process

Johnson Matthey offers a well-established VCM technology which is recognised by industry as the most advanced acetylene-to-VCM process worldwide.

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Synthesis technology

Johnson Matthey's DAVY™ synthesis technologies convert syngas (CO, CO2 & H2) to methanol creating exothermic reactions that have a limited conversion rate, so several passes through a reactor are required to produce sufficient methanol.

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Environmental oxidation process

Environmental concerns about industrial emissions to air and water have been continually growing. In response, Johnson Matthey has targeted key issues by applying our expertise in catalysts and catalytic technology.

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Methylamines process

Johnson Matthey's DAVY™ methylamines (MA) flowsheet is the most extensively licensed process of its kind in the world. As such, it is well-proven through extensive use across a majority of operating MA plants. We have continued to improve our process and today offer an improved derivative of our original design.

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Custom catalysts

Our custom catalyst programmes deliver products suitable for reliable scale up from gram to kilo and kilo to tonne for customers worldwide. This makes us a desirable catalyst partner in today’s chemical industry.

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Methanation catalysts

Methanation is the reaction by which carbon oxides and hydrogen are converted to methane and water. The reaction is catalysed by nickel catalysts. In industry, there are two main uses for methanation, to purify synthesis gas (i.e. remove traces of carbon oxides) and to manufacture methane.

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Amination technology

Amines are compounds derived from ammonia and contain a nitrogen atom with a lone electron pair. Amination is the process by which an amine group is added to an organic compound.

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